HOW WE PRODUCE

Our Production

From the farm to the freezer to your market — a fully controlled, certified, and transparent production process.

Farm Sourcing & Harvesting
01

From certified Egyptian farms

Farm Sourcing & Harvesting

We work directly with certified farms across Egypt's most fertile regions — the Nile Delta and Upper Egypt. Each crop is harvested at precisely the right moment of peak ripeness to ensure maximum flavor, color, and nutritional value. Our field teams perform on-site quality checks before any produce is accepted.

Direct farm partnerships
Harvested at peak ripeness
Same-day transfer to facility
Receving & Quality Inspection
02

Zero tolerance for defects

Receving & Quality Inspection

Every batch passes through multi-stage sorting lines — Firstly by machine for size and weight uniformity, Then by our inspectors who manually remove any damaged, discolored or undersized produce. Only produce

Machine + manual sorting
Size & weight grading
Foreign material removal
Batch traceability system
Sorting & Washing
03

Triple-stage food-grade cleaning

Sorting & Washing

Accepted produce goes through a triple-stage washing process using chilled, food-grade water with controlled sanitizer levels. This removes surface contaminants, field bacteria, and residues while preserving the natural integrity of the product.

Triple-stage washing
Chilled food-grade water
Controlled sanitizer levels
Continuous water monitoring
Blanching
04

Enzyme deactivation for lasting quality

Blanching

Vegetables undergo precision blanching — A brief heat treatment with controlled heat temperatures that deactivates natural enzymes responsible for color degradation and texture loss over time. This critical step ensures your product looks and tastes fresh even after 24 months in frozen storage.

Temperature-controlled blanching
Enzyme deactivation
Color & texture preservation
Immediate rapid cooling after
IQF Freezing at −35°C
05

Individual Quick Freezing technology

IQF Freezing at −35°C

The heart of our operation. Individual Quick Freezing (IQF) freezes each piece separately at −35°C, Forming only micro ice crystals that do not damage cell walls. The result: every single product comes out perfectly separated — never clumped — with its shape, color and nutrition fully intact.

Freezing temperature: −35°C
Micro ice crystal formation
No cell wall damage
Pieces remain separated
Weighing & Packaging
06

Sealed at −18°C for export

Weighing & Packaging

Frozen product flows directly into automated weighing and packaging lines operating at −18°C. Products are packed in food-grade materials, export-approved packaging — Available in bulk cartons, retail bags or custom private-label formats. All packaging is labeled with full traceability information.

Automated weighing lines
10 kg & 20 kg bulk cartons
Retail & private-label options
Full traceability labeling
Cold Storage & Dispatch
07

5,000+ tons capacity at −18°C

Cold Storage & Dispatch

Finished products enter our 5,000+ ton cold storage facility maintained at a constant −18°C. Orders are picked and loaded into refrigerated containers (reefers) for international shipping. We handle all export documentation — COA, phytosanitary certificate, health certificate, bill of lading — in-house.

5,000+ ton cold storage
Constant −18°C maintenance
Refrigerated container loading
Full export documentation